Maintenance and Engineering

Boilers, Steam Systems and Heat Exchangers

Boilers, steam systems and heat exchangers are central to many industrial processes. This course covers boiler types and operation, combustion and efficiency, water treatment, steam distribution and traps, condensate recovery, heat exchanger types, fouling and maintenance, and safety.

5 days Classroom or live online English

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Take the course details with you.

Download the full standard outline: why attend, methodology, objectives, audience, competencies, the daily outline and current plans.

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Why attend

From knowledge to real-world impact.

Steam system losses and failures are costly and dangerous. This course helps you operate and maintain these systems safely and efficiently.

Workplace challenges

Professional Problems This Course Is Designed to Solve

The programme explores practical approaches to the following challenges. Results depend on how the learning is applied in your organisation.

Difficulty translating subject knowledge into practical workplace decisions.
Inconsistent approaches to the activities covered in the course outline.
Lack of a structured plan for applying and reviewing new skills.

Course methodology

How you will learn.

The course uses technical presentations, efficiency calculations, case studies and maintenance planning.

Course objectives

What you'll take away.

By the end of this course, participants will be able to:

Explain boiler types and operating principles
Optimise combustion and boiler efficiency
Apply water treatment requirements
Maintain steam distribution systems and traps
Operate and maintain heat exchangers
Manage boiler and steam safety

Target audience

Who should attend.

This course is suitable for:

Utility and plant engineers
Boiler operators
Maintenance engineers
Energy managers
Process engineers

Target competencies

Capabilities you will build.

Participants will develop competencies in:

Boiler operation
Combustion efficiency
Water treatment
Steam system maintenance
Heat exchanger maintenance
Pressure system safety

Course outline

Your learning journey.

A focused, practical outline with time to explore, apply and reflect.

Day 1Boiler Fundamentals

09:00–09:54Boiler types
09:54–10:48Components
10:48–11:00Operation
11:00–11:30Coffee break
11:30–12:12Operation (continued)
12:12–13:06Safety devices
13:06–14:00Exercise: Boiler review

Day 2Combustion and Efficiency

09:00–09:54Combustion principles
09:54–10:48Flue gas analysis
10:48–11:00Efficiency calculations
11:00–11:30Coffee break
11:30–12:12Efficiency calculations (continued)
12:12–13:06Burner tuning
13:06–14:00Lab: Efficiency calculation

Day 3Water Treatment

09:00–09:54Water quality
09:54–10:48Scale and corrosion
10:48–11:00Blowdown
11:00–11:30Coffee break
11:30–12:12Blowdown (continued)
12:12–13:06Chemical treatment
13:06–14:00Case study: Water treatment failure

Day 4Steam Distribution

09:00–09:54Steam traps
09:54–10:48Insulation
10:48–11:00Condensate recovery
11:00–11:30Coffee break
11:30–12:12Condensate recovery (continued)
12:12–13:06Leak management
13:06–14:00Exercise: Steam trap survey

Day 5Heat Exchangers

09:00–09:54Types
09:54–10:48Fouling
10:48–11:00Cleaning and inspection
11:00–11:30Coffee break
11:30–12:12Cleaning and inspection (continued)
12:12–13:06Performance monitoring
13:06–14:00Capstone: Steam system improvement plan

The timings provided are estimates and may vary depending on the number of participants and the discussions taking place during the sessions. They are indicative only and do not constitute a binding commitment.

Dates & venues

Find a session that works for you.

Confirmed dates accept registration requests. Tentative dates are enquiry only.

Good to know

A few things to know.

How is the course delivered?

Our classroom programmes combine facilitated discussion, case studies, exercises and reflection. The precise format will be confirmed before enrolment.

Can you deliver this programme for our team?

Yes, you can enquire about a tailored programme. Share your goals, group size and preferred dates with our learning team.

Will I receive a certificate?

Participants who complete the programme receive a Smart Horizon certificate of attendance. Smart Horizon programmes are not externally accredited and do not award a professional qualification, licence or designation. Where a course title or outline refers to a professional certification (for example, AACE International's Certified Cost Professional), the programme supports learning and preparation only; the credential itself is awarded solely by the relevant professional body under its own application and examination requirements.

What should I confirm before booking travel?

Please confirm the session, exact venue, accessibility arrangements, fees and any visa requirements with the team before arranging travel. Tentative dates are not confirmed sessions.

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