Project Management

Planning and Controlling Plant Commissioning

Commissioning turns a constructed facility into a safe, operating plant. This course explains how to plan and control commissioning: systemisation, mechanical completion, pre-commissioning and commissioning activities, completion management systems, punch lists, handover to operations and start-up readiness.

5 days Classroom or live online English

Smart Horizon Certified - Global Leadership Consultants

Take the course details with you.

Download the full standard outline: why attend, methodology, objectives, audience, competencies, the daily outline and current plans.

Download course PDF

Why attend

From knowledge to real-world impact.

Poorly planned commissioning delays revenue and creates safety risks. You will learn the structured approach used on successful industrial projects.

Workplace challenges

Professional Problems This Course Is Designed to Solve

The programme explores practical approaches to the following challenges. Results depend on how the learning is applied in your organisation.

Difficulty translating subject knowledge into practical workplace decisions.
Inconsistent approaches to the activities covered in the course outline.
Lack of a structured plan for applying and reviewing new skills.

Course methodology

How you will learn.

Industrial case studies, systemisation exercises, completion tracking workshops and handover planning.

Course objectives

What you'll take away.

By the end of this course, participants will be able to:

Explain the commissioning life cycle
Divide plants into systems and subsystems
Plan pre-commissioning and commissioning activities
Manage completion records and punch lists
Coordinate construction, commissioning and operations teams
Plan safe handover and start-up

Target audience

Who should attend.

This course is suitable for:

Commissioning engineers and managers
Project managers in process industries
Construction managers
Operations readiness teams
Planners on industrial projects

Target competencies

Capabilities you will build.

Participants will develop competencies in:

Systemisation
Completion management
Commissioning planning
Interface coordination
Handover management

Course outline

Your learning journey.

A focused, practical outline with time to explore, apply and reflect.

Day 1Commissioning Overview

09:00–10:08Phases from construction to operation
10:08–11:00Roles and responsibilities
11:00–11:30Coffee break
11:30–11:45Roles and responsibilities (continued)
11:45–12:53Common problems
12:53–14:00Case study

Day 2Systemisation

09:00–10:08Systems and subsystems
10:08–11:00Boundaries and drawings
11:00–11:30Coffee break
11:30–11:45Boundaries and drawings (continued)
11:45–12:53Sequencing
12:53–14:00Exercise

Day 3Planning Activities

09:00–10:08Pre-commissioning tests
10:08–11:00Commissioning procedures
11:00–11:30Coffee break
11:30–11:45Commissioning procedures (continued)
11:45–12:53Schedules and resources
12:53–14:00Workshop

Day 4Completion Management

09:00–10:08Completion systems
10:08–11:00Punch lists and categories
11:00–11:30Coffee break
11:30–11:45Punch lists and categories (continued)
11:45–12:53Certificates
12:53–14:00Exercise

Day 5Handover and Start-Up

09:00–10:08Operations readiness
10:08–11:00Handover documentation
11:00–11:30Coffee break
11:30–11:45Handover documentation (continued)
11:45–12:53Start-up safety
12:53–14:00Action plan

The timings provided are estimates and may vary depending on the number of participants and the discussions taking place during the sessions. They are indicative only and do not constitute a binding commitment.

Dates & venues

Find a session that works for you.

Confirmed dates accept registration requests. Tentative dates are enquiry only.

Good to know

A few things to know.

How is the course delivered?

Our classroom programmes combine facilitated discussion, case studies, exercises and reflection. The precise format will be confirmed before enrolment.

Can you deliver this programme for our team?

Yes, you can enquire about a tailored programme. Share your goals, group size and preferred dates with our learning team.

Will I receive a certificate?

Participants who complete the programme receive a Smart Horizon certificate of attendance. Smart Horizon programmes are not externally accredited and do not award a professional qualification, licence or designation. Where a course title or outline refers to a professional certification (for example, AACE International's Certified Cost Professional), the programme supports learning and preparation only; the credential itself is awarded solely by the relevant professional body under its own application and examination requirements.

What should I confirm before booking travel?

Please confirm the session, exact venue, accessibility arrangements, fees and any visa requirements with the team before arranging travel. Tentative dates are not confirmed sessions.

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