Maintenance and Engineering

Process Safety Management

Process safety management prevents fires, explosions and toxic releases in plants handling hazardous materials. This course covers PSM elements: process safety information, hazard analysis, operating procedures, management of change, mechanical integrity, pre-start-up reviews, incident investigation, emergency planning and safety culture.

5 days Classroom or live online English

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Take the course details with you.

Download the full standard outline: why attend, methodology, objectives, audience, competencies, the daily outline and current plans.

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Why attend

From knowledge to real-world impact.

Major accidents often result from gaps in process safety management. You will learn the system that prevents them.

Workplace challenges

Professional Problems This Course Is Designed to Solve

The programme explores practical approaches to the following challenges. Results depend on how the learning is applied in your organisation.

Difficulty translating subject knowledge into practical workplace decisions.
Inconsistent approaches to the activities covered in the course outline.
Lack of a structured plan for applying and reviewing new skills.

Course methodology

How you will learn.

Major accident case studies, hazard analysis exercises, MOC workshops and audit practice.

Course objectives

What you'll take away.

By the end of this course, participants will be able to:

Explain process safety and its difference from personal safety
Describe the elements of process safety management
Apply hazard analysis methods
Manage change safely
Maintain mechanical integrity
Investigate incidents and sustain safety culture

Target audience

Who should attend.

This course is suitable for:

Process and safety engineers
Operations and maintenance managers
HSE professionals
Plant supervisors
Technical managers

Target competencies

Capabilities you will build.

Participants will develop competencies in:

Hazard analysis
Management of change
Mechanical integrity
Incident investigation
Safety leadership

Course outline

Your learning journey.

A focused, practical outline with time to explore, apply and reflect.

Day 1Process Safety

09:00–10:08Major accident lessons
10:08–11:00Process versus personal safety
11:00–11:30Coffee break
11:30–11:45Process versus personal safety (continued)
11:45–12:53Regulations
12:53–14:00Case study

Day 2Hazard Analysis

09:00–10:08HAZOP and other methods
10:08–11:00Layers of protection
11:00–11:30Coffee break
11:30–11:45Layers of protection (continued)
11:45–12:53Risk assessment
12:53–14:00Exercise

Day 3Procedures and Change

09:00–10:08Operating procedures
10:08–11:00Management of change
11:00–11:30Coffee break
11:30–11:45Management of change (continued)
11:45–12:53Pre-start-up reviews
12:53–14:00Workshop

Day 4Mechanical Integrity

09:00–10:08Inspection and testing
10:08–11:00Safety-critical equipment
11:00–11:30Coffee break
11:30–11:45Safety-critical equipment (continued)
11:45–12:53Contractors
12:53–14:00Exercise

Day 5Incidents and Culture

09:00–10:08Investigation
10:08–11:00Emergency planning
11:00–11:30Coffee break
11:30–11:45Emergency planning (continued)
11:45–12:53Safety culture
12:53–14:00Action plan

The timings provided are estimates and may vary depending on the number of participants and the discussions taking place during the sessions. They are indicative only and do not constitute a binding commitment.

Dates & venues

Find a session that works for you.

Confirmed dates accept registration requests. Tentative dates are enquiry only.

Good to know

A few things to know.

How is the course delivered?

Our classroom programmes combine facilitated discussion, case studies, exercises and reflection. The precise format will be confirmed before enrolment.

Can you deliver this programme for our team?

Yes, you can enquire about a tailored programme. Share your goals, group size and preferred dates with our learning team.

Will I receive a certificate?

Participants who complete the programme receive a Smart Horizon certificate of attendance. Smart Horizon programmes are not externally accredited and do not award a professional qualification, licence or designation. Where a course title or outline refers to a professional certification (for example, AACE International's Certified Cost Professional), the programme supports learning and preparation only; the credential itself is awarded solely by the relevant professional body under its own application and examination requirements.

What should I confirm before booking travel?

Please confirm the session, exact venue, accessibility arrangements, fees and any visa requirements with the team before arranging travel. Tentative dates are not confirmed sessions.

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