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Maintenance and Engineering

Pumps, Compressors and Rotating Equipment Maintenance

Pumps, compressors, fans and turbines are critical to the operation of industrial plants, utilities and buildings. This course provides practical knowledge of how rotating equipment works, common failure modes and the maintenance and troubleshooting techniques that keep it running reliably. Topics include centrifugal and positive displacement pumps, compressors, seals, bearings, alignment, balancing, vibration basics and performance monitoring. Participants work through troubleshooting cases based on real plant problems.

5 days Classroom or live online English
Smart Horizon Certified - Global Leadership Consultants
Take the course details with you.

Download the full standard outline: why attend, methodology, objectives, audience, competencies, the daily outline and current plans.

Download course PDF
Why attend

From knowledge to real-world impact.

Failures of rotating equipment are a leading cause of unplanned downtime and costly repairs. This course gives you the knowledge to operate, maintain and troubleshoot rotating equipment more effectively, extending equipment life and improving plant reliability.

Workplace challenges

Professional Problems This Course Is Designed to Solve

The programme explores practical approaches to the following challenges. Results depend on how the learning is applied in your organisation.

  • Difficulty translating subject knowledge into practical workplace decisions.
  • Inconsistent approaches to the activities covered in the course outline.
  • Lack of a structured plan for applying and reviewing new skills.
Course methodology

How you will learn.

The course combines technical presentations, equipment cut-away diagrams and videos, performance curve exercises, troubleshooting case studies and maintenance planning workshops.

Course objectives

What you'll take away.

By the end of this course, participants will be able to:

  • Explain the operating principles of pumps and compressors
  • Interpret performance curves and system characteristics
  • Identify common failure modes of rotating equipment
  • Apply maintenance practices for seals, bearings and couplings
  • Use alignment, balancing and vibration monitoring basics
  • Troubleshoot rotating equipment problems systematically
Target audience

Who should attend.

This course is suitable for:

  • Mechanical maintenance engineers and technicians
  • Reliability engineers
  • Plant and process engineers
  • Maintenance supervisors and planners
  • Operations personnel responsible for rotating equipment
Target competencies

Capabilities you will build.

Participants will develop competencies in:

  • Pump and compressor operation
  • Performance analysis
  • Seal and bearing maintenance
  • Shaft alignment
  • Vibration monitoring basics
  • Systematic troubleshooting
Course outline

Your learning journey.

A focused, practical outline with time to explore, apply and reflect.

Day 1Pump Fundamentals

  1. 09:00–09:54Centrifugal and positive displacement pumps
  2. 09:54–10:48Pump performance curves and system curves
  3. 10:48–11:00Net positive suction head and cavitation
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Net positive suction head and cavitation (continued)
  6. 12:12–13:06Pump selection and operation
  7. 13:06–14:00Exercise: Interpreting pump curves

Day 2Compressors and Fans

  1. 09:00–09:54Reciprocating, screw and centrifugal compressors
  2. 09:54–10:48Compressor performance and control
  3. 10:48–11:00Surge and other operating problems
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Surge and other operating problems (continued)
  6. 12:12–13:06Fans and blowers
  7. 13:06–14:00Exercise: Compressor operating scenarios

Day 3Seals, Bearings and Couplings

  1. 09:00–09:54Mechanical seal types and failures
  2. 09:54–10:48Bearing types, lubrication and failure analysis
  3. 10:48–11:00Couplings and their maintenance
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Couplings and their maintenance (continued)
  6. 12:12–13:06Installation best practice
  7. 13:06–14:00Workshop: Bearing and seal failure analysis

Day 4Alignment, Balancing and Monitoring

  1. 09:00–09:54Shaft alignment methods
  2. 09:54–10:48Rotor balancing principles
  3. 10:48–11:00Vibration basics and common fault signatures
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Vibration basics and common fault signatures (continued)
  6. 12:12–13:06Temperature and performance monitoring
  7. 13:06–14:00Demonstration: Alignment and vibration analysis

Day 5Troubleshooting and Maintenance Strategy

  1. 09:00–09:54Systematic troubleshooting approach
  2. 09:54–10:48Root cause failure analysis
  3. 10:48–11:00Preventive and predictive maintenance plans
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Preventive and predictive maintenance plans (continued)
  6. 12:12–13:06Spare parts and overhaul planning
  7. 13:06–14:00Capstone: Troubleshooting case studies

The timings provided are estimates and may vary depending on the number of participants and the discussions taking place during the sessions. They are indicative only and do not constitute a binding commitment.

Dates & venues

Find a session that works for you.

Confirmed dates accept registration requests. Tentative dates are enquiry only.

Barcelona 9 Nov - 13 Nov 2026
Confirmed dates
€5,680.-Register
Online Live virtual classroom 9 Nov - 13 Nov 2026
Confirmed dates
€1,250.-Register
Dubai 16 Nov - 20 Nov 2026
Confirmed dates
€6,300.-Register
Online Live virtual classroom 16 Nov - 20 Nov 2026
Confirmed dates
€1,250.-Register
Frankfurt 7 Dec - 11 Dec 2026
Confirmed dates
€5,300.-Register
Online Live virtual classroom 7 Dec - 11 Dec 2026
Confirmed dates
€1,250.-Register
Kuala Lumpur 14 Dec - 18 Dec 2026
Confirmed dates
€2,900.-Register
Online Live virtual classroom 14 Dec - 18 Dec 2026
Confirmed dates
€1,250.-Register
Paris 4 Jan - 8 Jan 2027
Confirmed dates
€5,720.-Register
Online Live virtual classroom 4 Jan - 8 Jan 2027
Confirmed dates
€1,250.-Register
Istanbul 18 Jan - 22 Jan 2027
Confirmed dates
€5,300.-Register
Online Live virtual classroom 18 Jan - 22 Jan 2027
Confirmed dates
€1,250.-Register
Cape Town 25 Jan - 29 Jan 2027
Confirmed dates
€3,780.-Register
Online Live virtual classroom 25 Jan - 29 Jan 2027
Confirmed dates
€1,250.-Register
Amsterdam 1 Feb - 5 Feb 2027
Confirmed dates
€5,080.-Register
Online Live virtual classroom 1 Feb - 5 Feb 2027
Confirmed dates
€1,250.-Register
Singapore 15 Feb - 19 Feb 2027
Confirmed dates
€5,640.-Register
Online Live virtual classroom 15 Feb - 19 Feb 2027
Confirmed dates
€1,250.-Register
London 1 Mar - 5 Mar 2027
Confirmed dates
€4,900.-Register
Online Live virtual classroom 1 Mar - 5 Mar 2027
Confirmed dates
€1,250.-Register
Dubai 15 Mar - 19 Mar 2027
Confirmed dates
€6,300.-Register
Online Live virtual classroom 15 Mar - 19 Mar 2027
Confirmed dates
€1,250.-Register
Vienna 29 Mar - 2 Apr 2027
Confirmed dates
€5,880.-Register
Online Live virtual classroom 29 Mar - 2 Apr 2027
Confirmed dates
€1,250.-Register
Frankfurt 5 Apr - 9 Apr 2027
Confirmed dates
€5,300.-Register
Online Live virtual classroom 5 Apr - 9 Apr 2027
Confirmed dates
€1,250.-Register
Kuala Lumpur 19 Apr - 23 Apr 2027
Confirmed dates
€2,900.-Register
Online Live virtual classroom 19 Apr - 23 Apr 2027
Confirmed dates
€1,250.-Register
Paris 3 May - 7 May 2027
Confirmed dates
€5,720.-Register
Online Live virtual classroom 3 May - 7 May 2027
Confirmed dates
€1,250.-Register
Istanbul 17 May - 21 May 2027
Confirmed dates
€5,300.-Register
Online Live virtual classroom 17 May - 21 May 2027
Confirmed dates
€1,250.-Register
Cape Town 31 May - 4 Jun 2027
Confirmed dates
€3,780.-Register
Online Live virtual classroom 31 May - 4 Jun 2027
Confirmed dates
€1,250.-Register
Amsterdam 7 Jun - 11 Jun 2027
Confirmed dates
€5,080.-Register
Online Live virtual classroom 7 Jun - 11 Jun 2027
Confirmed dates
€1,250.-Register
Singapore 21 Jun - 25 Jun 2027
Confirmed dates
€5,640.-Register
Online Live virtual classroom 21 Jun - 25 Jun 2027
Confirmed dates
€1,250.-Register
London 5 Jul - 9 Jul 2027
Confirmed dates
€4,900.-Register
Online Live virtual classroom 5 Jul - 9 Jul 2027
Confirmed dates
€1,250.-Register
Dubai 19 Jul - 23 Jul 2027
Confirmed dates
€6,300.-Register
Online Live virtual classroom 19 Jul - 23 Jul 2027
Confirmed dates
€1,250.-Register
Frankfurt 2 Aug - 6 Aug 2027
Confirmed dates
€5,300.-Register
Online Live virtual classroom 2 Aug - 6 Aug 2027
Confirmed dates
€1,250.-Register
Rome 9 Aug - 13 Aug 2027
Confirmed dates
€4,900.-Register
Online Live virtual classroom 9 Aug - 13 Aug 2027
Confirmed dates
€1,250.-Register
Kuala Lumpur 16 Aug - 20 Aug 2027
Confirmed dates
€2,900.-Register
Online Live virtual classroom 16 Aug - 20 Aug 2027
Confirmed dates
€1,250.-Register
Paris 6 Sept - 10 Sept 2027
Confirmed dates
€5,720.-Register
Online Live virtual classroom 6 Sept - 10 Sept 2027
Confirmed dates
€1,250.-Register
Istanbul 20 Sept - 24 Sept 2027
Confirmed dates
€5,300.-Register
Online Live virtual classroom 20 Sept - 24 Sept 2027
Confirmed dates
€1,250.-Register
Amsterdam 4 Oct - 8 Oct 2027
Confirmed dates
€5,080.-Register
Online Live virtual classroom 4 Oct - 8 Oct 2027
Confirmed dates
€1,250.-Register
Rome 11 Oct - 15 Oct 2027
Confirmed dates
€4,900.-Register
Online Live virtual classroom 11 Oct - 15 Oct 2027
Confirmed dates
€1,250.-Register
Singapore 18 Oct - 22 Oct 2027
Confirmed dates
€5,640.-Register
Online Live virtual classroom 18 Oct - 22 Oct 2027
Confirmed dates
€1,250.-Register
London 1 Nov - 5 Nov 2027
Confirmed dates
€4,900.-Register
Online Live virtual classroom 1 Nov - 5 Nov 2027
Confirmed dates
€1,250.-Register
Dubai 15 Nov - 19 Nov 2027
Confirmed dates
€6,300.-Register
Online Live virtual classroom 15 Nov - 19 Nov 2027
Confirmed dates
€1,250.-Register
Frankfurt 6 Dec - 10 Dec 2027
Confirmed dates
€5,300.-Register
Online Live virtual classroom 6 Dec - 10 Dec 2027
Confirmed dates
€1,250.-Register
Kuala Lumpur 13 Dec - 17 Dec 2027
Confirmed dates
€2,900.-Register
Online Live virtual classroom 13 Dec - 17 Dec 2027
Confirmed dates
€1,250.-Register

Good to know

A few things to know.

How is the course delivered?

Our classroom programmes combine facilitated discussion, case studies, exercises and reflection. The precise format will be confirmed before enrolment.

Can you deliver this programme for our team?

Yes, you can enquire about a tailored programme. Share your goals, group size and preferred dates with our learning team.

Will I receive a certificate?

Participants who complete the programme receive a Smart Horizon certificate of attendance. Smart Horizon programmes are not externally accredited and do not award a professional qualification, licence or designation. Where a course title or outline refers to a professional certification (for example, AACE International's Certified Cost Professional), the programme supports learning and preparation only; the credential itself is awarded solely by the relevant professional body under its own application and examination requirements.

What should I confirm before booking travel?

Please confirm the session, exact venue, accessibility arrangements, fees and any visa requirements with the team before arranging travel. Tentative dates are not confirmed sessions.

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